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Forklift batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The forklift nameplate will state the correct truck voltage, the highest amp-hour capacity and the lowest battery weight. The forklift Operating Manual would likewise include the proper battery specifications for the lift truck.
There are 2 common types of electric forklift batteries: Flooded or Sealed. A sealed battery is likewise referred to as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries however utilize a chemical reaction to be able to maintain right fluid level through the life of the battery. A flooded battery requires water to be added often to be able to ensure the correct electrolyte level within the battery.
The majority of forklift could accommodate various battery sizes. The battery must be selected in order to fit within the dimensions of the battery compartment. The majority of battery providers can supply a battery listing of right sizes that are recommended for your particular lift truck.
With an electric lift truck, the battery is utilized as the truck counterweight and the forklift capacity is based on the battery being a particular least weight. Adhere to the information specified on the lift truck nameplate so as to ensure you are using a battery that meets least weight specified.
Battery chargers have to be rightly matched to the specific battery that is being charged. It is essential to guarantee the charger has enough amp-hour capacity to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery so as to ensure the most effective charging. Before starting the charging cycle, be sure the battery is first connected to the charger. Always verify the battery information like for example the voltage, amp-hour capacity and battery weight with the details supplied on the battery nameplate.
Always ensure whenever charging a battery that the exact type of charger is being used. Nearly all newer charging devices could be used so as to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Using an older charger, for instance to charge only flooded batteries can be unsafe if utilized for sealed batteries and damage to both charger and battery will occur. It is important to first check the instruction plate on the charger to be positive it can accept the type of battery you would like to charge.
When dealing with flooded batteries, it is best to just add the necessary water once the battery has been charged. This practice will stop the spattering of electrolyte out of the battery while it is being charged.
Information intended for enhancing the battery's life include: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is as soon as charging the battery to full capacity; allow it to rest for roughly an 8 hour period previous to using. Use an "equalizing" charge every 5th charge in order to keep all of the cells maintained at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity prior to recharging.
There are numerous devices that could be placed on a forklift to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator after the battery has been discharged. There are other simple gas gauge meters existing as well. Using those monitoring equipments would help prevent battery and truck damage from severely discharging the battery throughout use.
