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In time, forklift components will wear and should be replaced. Obtaining brand new components could become a costly undertaking so one more idea is to buy used forklift components. This could save much cash in the end. It is a great idea to purchase used forklift components that have been reproduced. These components will guarantee that you are getting components which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a less expensive way overall than rebuilding. With rebuilding parts, only the parts which are broken or worn out get replaced, which means that other wearable components could break down soon after purchase.
Remanufacturing on the other hand provides the best assurance for used parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is another rationale why remanufactured components overall perform so much better. Whatever component within the part is brand new and this provides far longer life to the second-hand part. Depending on the lift truck parts that are being redone, the cleaning process and the complete remanufacturing process will differ.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Various engine parts such as spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are one more thing which is oven cleaned after being disassembled. The transmission is then washed. A comprehensive examination is performed to be able to check for any cracks. Bushings, seals and bearings are all replaced. Normally, the replacement parts utilized on transmission components meet OEM specifications.
Wearable parts
A few forklift components like for example torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This card can also be remanufactured with replacing all aged and worn out components. Not like different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Components that are remanufactured have to be comprehensively checked upon reassembly to guarantee they are in good condition previous to being sold. When acquiring these components, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain larger parts like for example engines, transmissions and steer axles, OEM specification replacement components must be utilized.
The dealer of used lift trucks and parts could ensure that the remanufactured parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail provides more serviceability out of reproduced components compared to the components that were simply rebuilt.
